Quality - Debrecen, Hungary
ISO 9001 Certification
Our company moved to ISO 9001: 2015 in 2018, which, in addition to the process-oriented approach, puts the PDCA (Planning-Implementation-Control-Action) cycle and risk-based thinking into the forefront. Our company's quality management system works in full compliance with these requirements, so the transition and re-certification have been successfully completed.
ISO 14001 Certification
Our company moved to ISO 14001: 2015 environmental management system in 2018 to protect the environment while working in balance with socio-economic needs. Our organization constantly strives to systematically manage its environmental responsibility, contributing to the environmental pillar of sustainability.
ISO 12647 Certification
The latest edition of ISO 12647-2, 2013, gives offset printing technology a guideline for defining the ideal values for printing and the corresponding tolerances. The certification given by the German FOGRA proves that our printing company is able to meet the high standards of the standard.
Full Sigma Six Sigma Expert
What is 6 sigma?
- Business Strategy that aims to improve quality and reduce operating costs
- Quality Improvement Method that has been successfully used by many companies
- Statistical measurement (independent of unit of measure) that qualifies for world-class quality
- Customer-centric approach
Our Six Sigma expert has Six Sigma Black Belt and Six Sigma Master Black Belt certification, plus more than 20 years of experience in managing process and performance projects. He has successfully taught Six Sigma to thousands of students, including our own staff, who learn the basics of the method through internal courses.
Our customers have diverse needs, with continuously growing expectations that we meet with new and innovative ideas, cost reduction solutions and shorter, more efficient supply models. Our main strengths include openness to innovation, the pursuit of continuous development, and our dedicated employee team.
Follow GMP standards
GMP (Good Manufacturing Practice) is a general collection of methods that can be used for product safety and uniform product quality. Two main elements of GMP are effective manufacturing operations and effective control, which ensure high quality products for all of our customers, including our healthcare and pharmaceutical customers.
WST barcode system
During production, our products are identified and tracked with unique barcodes to ensure that product mixing is avoided during production processes. We meet the demands of industries where accuracy of product content is critical and of the utmost importance.
The barcodes on the products go through several control points on the production equipment, to help us detect irregularities. Any errors can be handled in real-time with minimal costs.
Camera system for content identification
This system identifies non-conforming products to eliminate defects in a timely manner. Also, the camera system checks the placement and amount of adhesive for glued products, as well as conformance to the dimensions required by customer specifications to ensure high quality end products.
EyeC Proofiler full sheet scanner
EyeC Proofiler a complete, high safety off-line control system that assists the RRD monitoring the quality of the printed sheets. For our customers requiring high-priority product safety, such as healthcare customers, EyeC Proofiler brings safety, efficiency, and flexibility to compliance checks. With meticulous control of print quality, the EyeC Proofiler system provides RRD with excellent customer compliance and early detection and correction of printing errors. This intelligent software compares the scanned image digitally with the patterns that underlie the scan. The operator thus recognizes the deviations accurately and ensures that the product meets the requirements. The control is simple, fast, and efficient, and the process is also documented by the software for traceability.
Forest Supervision, Traceability Certificate (FSC®, SFI®, PEFC®)
The steady decline in forest stock is of increasingly concern. To promote more responsible and sustainable global forest management, our company contributes to FSC, SFI, PEFC processes and standards certification.
RR Donnelley Hungary Ltd. has been FSC certified since 2003 and is subject to regular on-site audits by the Forest Stewardship Council. Certification means that the papers we use come exclusively from suppliers who produce their products under controlled conditions, and thus contribute to the sustainability of our planet.
FSC licensed timber is harvested responsibly. Forests are inspected and certified against strict standards based on FSC’s 10 Principles of Forest Stewardship. The use of pesticides in FSC-certified forests is reduced, and managed responsibly when there is no alternative. Forests remain healthy and strong with a fraction of pest and fungicide sprayers used in industrial forests. The FSC system includes a certified chain of custody that tracks the timber through every stage in the supply chain from the forest to the final user.
The Pan European Forest Certification Scheme provides a framework for the development and mutual recognition of national forest certification programs that have been developed locally according to internationally accepted sustainable forest management requirements.
The Sustainable Forest Initiative is a responsible forest management certification system. The certification guarantees that our company adheres to the standards and regulations of the organization, and that the products we deliver meet the conditions for environmentally responsible and socially responsible production. During the production of the raw material used in our products, biological species richness and ecological balance are maintained in connection with logging and reforestation, and the rights and interests of workers and the population are secured in the affected areas.
Temperature and humidity control
In the printing industry, the quality of the finished product is greatly influenced by the moisture content and temperature of the raw materials used and the environment. With the right humidity and temperature, there is less scrap, more efficient, smoother and more economical production. The humidifier and air conditioning equipment used in RRD's Debrecen plant unit with humidity control automation provide our customers with the assurance that by maintaining the environmental parameters necessary for quality production, we produce constant, high quality products according to the needs of our customers. The temperature controlled by the air conditioners in the winter and summer also provides a pleasant working environment for colleagues working in production halls.
Color Management by PSO
The PSO method used by RRD is designed to meet the target values and specifications of the ISO 12647-2, 2013 Standard for Supporting the Production of Colored Offset Printing Products. With its introduction and use, we ensure the constant, high quality of printing products, from preparation to printing, in every phase. The parameters used for printing are recorded and in compliance with the target values and their standard tolerances are continuously monitored. In this way, printing takes place in a well-known, maintainable, reproducible color system framework. Based on the quantified values of color metering, the print settings become clear, eliminating subjective settings and producing consistent quality. By using PSO, RRD customers receive a high-quality printing service.